Abstract:
Over 4 decades of research works on the nutating, now pericyclic, mechanical transmission have studied its capability to achieve high power density, low noise, and amplified single-stage reduction ratios of up to 100:1. These analytical efforts have culminated into the fabrication of a 50 HP and 32:1 reduction ratio pericyclic transmission prototype. This work introduces the prototype with highlights of the assembly and alignment procedures validated by static testing evaluation. Then, discussion of the dynamic test stand integration, instrumentation, and lubrication components lay out the framework of the high-speed testing plan. Power transmission data validated the pericyclic reduction ratio model. Accelerometer data demonstrated the transmission's capability to operate at low vibration, with peak amplitudes of 1.2 and 2.5 inches per second on the pericyclic gear train and output shaft respectively. Acoustic emission data captured the first 5 harmonics of the shaft speed as well as gear mesh frequencies. The thermal profile showed the shaft bearings remained below 180°F throughout testing, implying safe operating conditions. Finally, strain and vibration data showed the pericyclic gear train maintained load sharing throughout the entire operating envelope, further validating static testing and assembly procedures. The results of the experiments demonstrate the technological readiness of pericyclic mechanical transmission.